BIOvator™ Benefits

 

The #1 Name for In-Vessel Composting

Let the revolutionary BIOvatorTM in-vessel composter put control of organic waste and mortality management back into your hands. Compost poultry, turkey, hogs, and organic waste in a cost-effective and environmentally sensitive manner.

 

Cost-Effective

The BIOvator™ is a continuous process for 100% of your facility’s organic waste or barn mortalities, right on your own site and under your full control. After the initial investment, the annual cost to operate the BIOvator™ is minimal, making it less costly than other waste management options. In many cases, the BIOvator™ is an eligible product for subsidy under the Natural Resources Conservation Service.

“The payback ended up being barely over two years.” – Kent Paustian, Paustian Enterprises

 

Environmentally Friendly

BIOvator™ eliminates leaching and ground contamination, recycles barn air when used with a cold climate hoarding system, reuses finished compost to replace part of new shavings, and reduces energy consumption.

“We are convinced that we made the right decision in mortality management…I would recommend using a BIOvator™ to anyone.” – Dennis Stevenson, product manager, Sunnydale Farms

 

Year-Round Highly Automated Functioning

The BIOvator™ is easy to operate. Simply load organic waste and/or carcasses and shavings into the vessel, turn it on for a few hours daily, and let nature do the rest for you. This reduces employee-operating time to achieve the desired composting results. It operates year-round, eliminating the challenge of winter composting.

“…it’s just become a much more pleasant operation in dealing with the unpleasant side of livestock production.” – Mike Heppell, E and H Farms

 

Biosecure

Third-party pick-ups always carry the risk of cross-contamination – the BIOvator™ allows you to control your mortalities on-site, eliminating the risk of disease in your healthy animals. The mortalities are fully enclosed, so you will virtually eliminate intrusion of wildlife, insects, and rodents.

“I no longer depend on off-farm dead stock pick-up, which I feel has definitely improved the biosecurity of my operation.”  – Ted Neufeld, T & D Neufeld Farms

 

Fast and Effective

The BIOvator™ is a continuous operation where waste is processed into compost in 4 to 14 days, compared to traditional composting methods which can take up to a year. You greatly reduce the risk of disease-causing organisms and odor. And, it uses half the shavings required for bin composting.

“Anything that dies here, we compost it. We compost everything on the farm from the weanling pigs after birth to the 500 and 600-pound sows to any of the other gilts in the operation.” – Henry Moore, operator, Bobcat Farms

 

High-Quality Compost

As a bonus, the BIOvator™ produces high and consistent quality compost that can be used as a soil enhancer, fertilizer, bedding material, and to control soil erosion of lagoon banks.

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    BIOvator™ Models

    BIO308

    BIO308

    Size: 3 x 8 feet

    Estimated Capacity:

    • Daily: 60 lbs.
    • Weekly: 420 lbs.
    • Annual: 25,000 lbs.
    BIO316

    BIO316

    Size: 3 x 16 feet

    Estimated Capacity:

    • Daily: 120 lbs.
    • Weekly: 850 lbs.
    • Annual: 45,000 lbs.
    BIO418

    BIO418

    Size: 4 x 18 feet

    Estimated Capacity:

    • Daily: 175 lbs.
    • Weekly: 1,230 lbs.
    • Annual: 65,000 lbs.
    BIO430

    BIO430

    Size: 4 x 30 feet

    Estimated Capacity:

    • Daily: 350 lbs.
    • Weekly: 2,500 lbs.
    • Annual: 65,000 – 135,000 lbs.
    BIO442

    BIO442

    Size: 4 x 42 feet

    Estimated Capacity:

    • Daily: 550 lbs.
    • Weekly: 3,850 lbs.
    • Annual: 130,000 – 200,000 lbs.
    BIO5544

    BIO5544

    Size: 5.5 x 44 feet

    Estimated Capacity:

    • Daily: 1,400 lbs.
    • Weekly: 9,800 lbs.
    • Annual: 500,000 – 600,000 lbs.

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